IKT Electronics

Download presentation [/theme/ikt-electronics-en/download/IKT%20Electronics_2019_eng.pdf?24032020] info@ikt-electronics.com +38 (044) 383-08-93 TECHNOLOGICAL CAPABILITIES PRODUCTION SITE TURNKEY PRODUCTS PORTFOLIO MAKE AN ORDER PARTNERS CONTACTS RU RU TECHNOLOGICAL CAPABILITIES PRODUCTION SITE TURNKEY PRODUCTS PORTFOLIO MAKE AN ORDER PARTNERS CONTACTS Video presentation of the company “IKT ELECTRONICS” QUALITY MANAGEMENT SYSTEM The quality management system of IKT ELECTRONICS is certified for compliance with the requirements of ISO 9001:2015 by the international body TÜV SÜD TECHNOLOGICAL CAPABILITIES OF ASSEMBLY PRODUCTION PCB DIMENSIONS (max) 508x508x5,0 mm BGA ASSEMBLY PITCH DOWN TO 0.4 mm LEAD FREE PACKAGES uBGA, CCGA, CSP, LGA ASSEMBLY FINE PITCH CHIPS ASSEMBLY DOWN TO 0.4 mm ASSEMBLY OF SMALL SIZED PASSIVE COMPONENTS FROM 01005 LEAD FREE ASSEMBLY MIXED BGA ASSEMBLY (LEAD AND LEAD-FREE) NON-STANDARD ELEMENTS ASSEMBLY PRESS-FIT CONNECTORS PRESSING IN BGA REPAIRING AND REBALLING MANUFACTURE OF CABLE-HARNESS PRODUCTION QUALITY CONTROL OF FINISHED PRODUCTS according to IPC standards ASSEMBLY LINE EQIPMENT SPECIFICATIONS AUTOMATED WATERPROOF COATING LINE EQIPMENT SPECIFICATIONS Automatic PCBa cleanbing/Defluxing system SuperSWASH III Defluxing, removing activators and resin residues Cleaning contamination from handling and board manufacturing Cleaning highly populated electronic assemblies with low standoff components such as BGA, CSP, LGA, MELF etc. Cleaning electronic assemblies requiring extra short process time Automatic cleaning machine miniSWASH (pbtWorks, Czech Republic) Loading boards (100 x 160 mm): 24 pcs Stencil size: 29’’ Washing liquid temperature: up to 60 В°C Drying temperature: up to 110 В°C SOLDERIND ROBOT QUICK9334 4 axis control system Temperature range: 50°C-500°C Accuracy: ±0.02 mm/±0.02° Resolution: 0.01 mm/0.01° REWORK STATION QUICK EA-A10 PCB dimensions: 420×450 mm (max) BGA size: 2×2~60×60 mm Accuracy: ±0.025 mm Lens: 50×50 mm Drying and Dry Storage system XSC-900-01 External dimensions: 606 x 1990 x 1050 mm Effective capacity: 890 l Humidity level: ≤ 0.5% R Loading: 25 kg / 1 shelf SOLDERING STATION Weller WX 1010 Temperature range: от 50°C to 550°C Temperature maintenance: ±2/±4°C ESD protection avilable Power 90 W CONFORMITY TO ANSI ESD S20.20 STANDARD antistatic flooring of the production site and the warehouse antistatic furniture automatic control of static electricity protection MICROCLIMATE AND INDUSTRIAL CLEANLINESS air handling unit Frapol (Austria) AF15 / AF15 fine air filters F5 industrial air conditioners Daikin (Japan) CONTROL AND SAFETY video surveillance system with dedicated server ability to track the production process in real time access control system ADDITIONAL OPTIONS SMT STENCILS CLEANING PCB ASSEMBLIES CLEANING WATERPROOF COATINGS APPLICATION CASE ASSEMBLY SETTING UP AND ADJUSTMENT OF ELECTRONIC UNITS FUNCTIONAL TESTING OF PRODUCTS IKT ELECTRONICS offers customers the opportunity to order turnkey products At the request of the customer, complete or partial supply of projects is possible, including electronic components, enclosures, displays, keyboards, power supplies, etc. PORTFOLIO USAGE: CARGO TRACKING COMPONENTS TOTAL AMOUNT 214 NUMBER OF DENOMINATIONS 69 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: VOIP EQUIPMENT COMPONENTS TOTAL AMOUNT 224 NUMBER OF DENOMINATIONS 39 MINIMAL SIZE OF PASSIVE CASE 0201 USAGE: VOIP EQUIPMENT COMPONENTS TOTAL AMOUNT 325 NUMBER OF DENOMINATIONS 66 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 351 NUMBER OF DENOMINATIONS 64 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 646 NUMBER OF DENOMINATIONS 68 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: GPS TRACKING COMPONENTS TOTAL AMOUNT 1380 NUMBER OF DENOMINATIONS 84 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: ROBOTICS COMPONENTS TOTAL AMOUNT 434 NUMBER OF DENOMINATIONS 100 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: SENSOR COMPONENTS TOTAL AMOUNT 21 NUMBER OF DENOMINATIONS 17 MINIMAL SIZE OF PASSIVE CASE 0805 USAGE: COMPONENTS TOTAL AMOUNT 9 NUMBER OF DENOMINATIONS 4 MINIMAL SIZE OF PASSIVE CASE 0805 USAGE: DIAGNOSTICS COMPONENTS TOTAL AMOUNT 3107 NUMBER OF DENOMINATIONS 153 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: GPS TRACKING COMPONENTS TOTAL AMOUNT 895 NUMBER OF DENOMINATIONS 176 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: GPS TRACKING COMPONENTS TOTAL AMOUNT 265 NUMBER OF DENOMINATIONS 60 MINIMAL SIZE OF PASSIVE CASE 0402 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 373 NUMBER OF DENOMINATIONS 51 MINIMAL SIZE OF PASSIVE CASE '0201 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 748 NUMBER OF DENOMINATIONS 119 MINIMAL SIZE OF PASSIVE CASE '0402 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 313 NUMBER OF DENOMINATIONS 100 MINIMAL SIZE OF PASSIVE CASE '0201 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 484 NUMBER OF DENOMINATIONS 76 MINIMAL SIZE OF PASSIVE CASE '0201 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 353 NUMBER OF DENOMINATIONS 91 MINIMAL SIZE OF PASSIVE CASE '0603 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 393 NUMBER OF DENOMINATIONS 102 MINIMAL SIZE OF PASSIVE CASE '0402 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 175 NUMBER OF DENOMINATIONS 45 MINIMAL SIZE OF PASSIVE CASE '0402 USAGE: TELECOMMUNICATIONS COMPONENTS TOTAL AMOUNT 831 NUMBER OF DENOMINATIONS 169 MINIMAL SIZE OF PASSIVE CASE '0402 USAGE: telecommunications COMPONENTS TOTAL AMOUNT 295 NUMBER OF DENOMINATIONS 45 MINIMAL SIZE OF PASSIVE CASE 0402 ORDER ASSEMBLY NUMBER OF SMT SOLDER JOINTS automated assembly YOUR NAME NUMBER OF SMT SOLDER JOINTS manual assembly EMAIL NUMBER OF THT SOLDER JOINTS manual assembly PHONE NUMBER UPLOAD DESIGN DOCUMENTATION GET A QUOTA Ваш запрос успешно получен! Спасибо. Информация о стоимости монтажа по вашему запросу будет выслана Вам на электронную почту в ближайшее время. PARTNERS Austrian Representative Mr. Franz Lehner ELLWEST PCB GmbH Kolonitzplatz 7/1, A-1030 Vienna, Austria (431) 715-38-97 (431) 715-38-98 (431) 715-38-99 ellwest@ellwest-pcb.com www.ellwest-pcb.com Israeli Representative Lev Korsunsky Valigent Ltd 20 Hataas St. P.O.B.79 Kfar-Saba 44425 Israel (972) 9 7687348 (972) 544835303 (972) 9 7655302 levk@valigent.biz www.valigent.biz CONTACT US SEND CONTACT INFORMATION info@ikt-electronics.com +38 (044) 383-08-93 Ukraine Chernigov Industrialnya street, 2 ROAD MAP © IKT ELECTRONICS 2018 Automated screen printer ASM DEK E Accuracy: > 2.0 Cmk @ ± 25.0μm, (± 6 Sigma) Repeatability: > 2.0 Cmk @ ± 12.5μm, (± 6 Sigma) Speed of squeegee movement: from 2 mm/s to 300 mm/s Print cycle time: 11 seconds Automated pick and place machine ASM SIPLACE E CP12/PP The placed components: 01005 - 45х98 mm Components height: 19 mm Accuracy (3σ): 37.5 µm Placement speed: 24 200 cph Forced-convection SMT reflow system ITW EAE Vitronics Soltec Centurion CT 1040 Number of vertical heating zones: 10 Total length of heating zones: 3 550 mm Number of vertical cooling zones: 4 Total length of cooling zones: 1 420 mm Single magazine line loader Nutek NTE 0710LL PCB length 80 mm-460 mm PCB width 50 mm-460 mm Magazine dimensions (max.) 535 x 530 x 570 mm PCB loading time ± 7 seconds Air supply 4-6 bar Air consumption 10ltr/min max. Pitch control 1-4, 10 mm pitch Maximum total magazine weight 50 kg L 1330mm W 1005 mm H 1300 mm Weight 180 kg Linking conveyor Nutek NTE 0410L PCB length 80 mm-460 mm PCB width 50 mm-460 mm Conveyor concept ESD belt Belt speed 14 m/min PCB edge support 3 mm Component clearance up 30 mm, down 30 mm L 500mm W 745 mm H 980 mm Weight 40 kg Inspection conveyor Nutek NTE 0510ICL PCB length 80 mm-460 mm PCB width 50 mm-460 mm Conveyor concept ESD belt Belt speed 2-14 m/min PCB edge support 3 mm Component clearance up 30 mm, down 30 mm L 1000 mm W 750 mm H 980 mm Weight 50 kg Single magazine line unloader Nutek NTE 0710UL PCB length 80 mm-460 mm PCB width 70 mm-460 mm Magazine dimensions (max) 535 x 530 x 570 mm PCB unloading time ± 7 seconds Air supply 4-6 bar Air consumption 10ltr/min max. Pitch control 1-4, 10 mm pitch Maximum total magazine weight 50 kg L 1500mm W 1005 mm H 1300 mm Weight 230 kg Automated optical inspection AOI OMRON S500 High speed and high resolution color camera Telecentric lenses Program settings in accordance with IPC standards Real-time process control Single magazine line loader Nutek NTE 0710LL PCB length 80 mm-460 mm PCB width 50 mm-460 mm Magazine dimensions (max.) 535 x 530 x 570 mm PCB loading time ± 7 seconds Air supply 4-6 bar Air consumption 10ltr/min max. Pitch control 1-4, 10 mm pitch Maximum total magazine weight 50 kg L 1330mm W 1005 mm H 1300 mm Weight 180 kg Linking conveyor Nutek NTE 0410L PCB length 80 mm-460 mm PCB width 50 mm-460 mm Conveyor concept ESD belt Belt speed 14 m/min PCB edge support 3 mm Component clearance up 30 mm, down 30 mm L 500mm W 745 mm H 980 mm Weight 40 kg Automated screen printer ASM DEK E Accuracy: > 2.0 Cmk @ ± 25.0μm, (± 6 Sigma) Repeatability: > 2.0 Cmk @ ± 12.5μm, (± 6 Sigma) Speed of squeegee movement: from 2 mm/s to 300 mm/s Print cycle time: 11 seconds Automated pick and place machine ASM SIPLACE E CP12/PP The placed components: 01005 - 45х98 mm Components height: 19 mm Accuracy (3σ): 37.5 µm Placement speed: 24 200 cph Inspection conveyor Nutek NTE 0510ICL PCB length 80 mm-460 mm PCB width 50 mm-460 mm Conveyor concept ESD belt Belt speed 2-14 m/min PCB edge support 3 mm Component clearance up 30 mm, down 30 mm L 1000 mm W 750 mm H 980 mm Weight 50 kg Forced-convection SMT reflow system ITW EAE Vitronics Soltec Centurion CT 1040 Number of vertical heating zones: 10 Total length of heating zones: 3 550 mm Number of vertical cooling zones: 4 Total length of cooling zones: 1 420 mm Automated optical inspection AOI OMRON S500 High speed and high resolution color camera Telecentric lenses Program settings in accordance with IPC standards Real-time process control Одномагазинный разгрузчик Nutek NTE 0710UL PCB length 80 mm-460 mm PCB width 70 mm-460 mm Magazine dimensions (max.) 535 x 530 x 570 mm PCB loading time ± 7 seconds Air supply 4-6 bar Air consumption 10ltr/min max. Pitch control 1-4, 10 mm pitch Pitch control 50 kg L 1500mm W 1005 mm H 1300 mm Weight 230 kg × Automated loader automated loading of boards to a production line support of most standard magazines for boards motorized conveyor width variation SMEMA interface intelligent control system × Conveyor reliable product transportation rigid steel construction minimum service required PLC control, SMEMA interface × Installation of selective moisture protection PVA Delta6 modernization in conveyor execution at any time with a minimum of costs spray application and direct extrusion of moisture-proof materials through patented valves encoders of movements along the coordinate axes X, Y, Z real 4 axial movement of valves (option) the ability to tilt the valves (optional) work with any type of waterproof materials continuous spray application, application of a point, line, circle, filling specified areas intuitive user interface storing programs in internal and external memory, copying data to an external PC patented valve design from other solutions real-time material flow control system (option) × Control conveyor UV Inspection Station PLC control module, SMEMA interface exhaust system for personnel safety work with the whole range of technological materials with fluorescent additives the rigid frame allows the use of an additional option for transporting material weighing up to 15 kg. Communication with the previous and subsequent blocks is carried out through the standard SMEMA interface. × UV oven for drying moisture-proof coatings PVA Spectra controller Unitronics PLC touch screen interface OIT single or double sided drying of printed circuit boards dual zone conveyor with configurable cleaning mode and speed adjustable chain conveyor speed (SMEMA) height tolerance of 101.7 mm for the upper and lower sides of the PP easy and free access to all hard-to-reach areas air filtration system standard manual conveyor (optional adjustable automatic conveyor with adjustment is offered) × Automated unloader automated unloading of boards from a production line support of most standard magazines for boards motorized conveyor width variation SMEMA interface intelligent control system Automated loader automated loading of boards to a production line support of most standard magazines for boards motorized conveyor width variation SMEMA interface intelligent control system Conveyor reliable product transportation rigid steel construction minimum service required PLC control, SMEMA interface Installation of selective moisture protection PVA Delta6 modernization in conveyor execution at any time with a minimum of costs spray application and direct extrusion of moisture-proof materials through patented valves encoders of movements along the coordinate axes X, Y, Z real 4 axial movement of valves (option) the ability to tilt the valves (optional) work with any type of waterproof materials continuous spray application, application of a point, line, circle, filling specified areas intuitive user interface storing programs in internal and external memory, copying data to an external PC patented valve design from other solutions real-time material flow control system (option) Control conveyor UV Inspection Station PLC control module, SMEMA interface exhaust system for personnel safety work with the whole range of technological materials with fluorescent additives UV oven for drying moisture-proof coatings PVA Spectra controller Unitronics PLC touch screen interface OIT single or double sided drying of printed circuit boards dual zone conveyor with configurable cleaning mode and speed adjustable chain conveyor speed (SMEMA) height tolerance of 101.7 mm for the upper and lower sides of the PP easy and free access to all hard-to-reach areas air filtration system standard manual conveyor (optional adjustable automatic conveyor with adjustment is offered) Automated unloader automated unloading of boards from a production line support of most standard magazines for boards motorized conveyor width variation SMEMA interface intelligent control system