Contents of the Avtomaticheskaya Svarka №10, 1999 г. (in English)

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Historically First

Contents in Russian

Contents of the «Avtomaticheskaya Svarka» №10, 1999г.	Page 2
30 years of the space technology	p.3
From the Editorial Board	p.6
Materials Science and Hardware
PATON B. E., GAVRISH S. S., SHULYM V. F., BULATSEV A. R., KHARKOVSKAYA T. N., DEMIANENKO V. V., KRYUKOV V. A., PEREPECHENKO B. I., LYUBOMUDROV I. G., STRELNIKOV M. A., ZAGREBELNY A. A., NIKITSKY V. P., MARKOV A. V., CHURILO I. V. Manual electron-beam technology operations in space	p.7
Information about 30-year work on the development and improvement of a specialized welding electron-beam device for site and repair operations in construction and maintenance of piloted large-sized space objects is given. Technical characteristics of some models of the instrument, tested on Earth and in space are analyzed. Specifics of the equipment preparation and its service under space conditions are considered.
RUSSELL C. K. Evaluation of the Paton Institute and United States developed tools for materials processing in space	p.23
Paper of US specialists at the 2nd International Conference «Welding in Space and the Construction of Space Vehicles by Welding» is given. Main attention was paid to evaluation and examination of welded samples, made during the process of preparation of space welding experiment. Welding was carried out by flying electron-beam welding equipment «Universal», developed and delivered to NASA by the E. O. Paton Electric Welding Institute.
KHORUNOV V. F., SHVETS V. I., BULATSEV A. R., GAVRISH S. S. Peculiarities of the formation of brazed joints in thin-walled structures in space	p.31
Problems of formation of welds of truss structure connections of a thin-walled shape of unclosed section (alloy 36NKhTYu) in electron-beam brazing with low-melting point brazing alloys using a versatile hand tool on the Earth and in space are considered. It is shown that under the effect of a non-homogeneous temperature field on the workpiece a non-homogeneous brazed joint and, in case of penetration of assembly <197>, a welded-brazed joint are formed. In latter case the structural strength of the connection increases and it can be used for construction of trusses in space. It was experimentally proved that the conditions of microgravitation improve the joint form
NOGI K., AOKI Ya., FUJI H. Electron beam welding and TIG arc welding in microgravity	p.39
. Results of the experiments on performance of electron-beam and non-consumable electrode arc welding under microgravitation conditions are presented. The technical parameters of welding installations are given, and a method of the creation of microgravitation conditions under which the experiments were carried out, is described.
DUDKO D. A., ZAGREBELNY A. A., SHULYM V. F., STESIN V. V., RUSINOV P. P., MIKHAILOVSKAYA E. S., NIKITSKY V. P., NEZNAMOVA L. O., SVECHKIN B. N. Equipment for deposition of coatings by electron beam evaporation under microgravity conditions	p.44
Many-year experience in designing the technological equipment for its operation under space conditions is described. The influence of the environment on technological processes and its influence on operational mechanisms of the equipment are considered. Approximate sequence of the process of creation of the board technological equipment is given.
DUDKO D. A., MIKHAILOVSKAYA E. S., SHULYM V. F., NEZNAMOVA L. O. Coatings produced in the near-earth orbit and prospects for using them in microelectronics	p.51
Feasibility of development of the electron-beam space technology of thin coating deposition for needs of microelectronics is analyzed. It is shown, that the expediency and promising future of the integrated circuits in space environment are stipulated by its favourable effect on the properties of obtained coatings, on the one hand, and by high requirements to structural purity of materials, used for micro- and nanoelectric devices of new generation, on the other hand.
ARKOV P. F., KUZNETSOV A. A., MARKOV A. V., IVANOV A. I., SOROKIN I. V. Materials science and production of semiconductors in space	p.56
Technological experiments on space orbital objects, made during the period from 1964 till 1999 are described. Obtained results are analyzed. The program of works scheduled for the fulfilment at the Russian research modules of the international space station is considered.
PATON B. E., STESIN V. V., ZAGREBELNY A. A. Experience in design of hardware intended for operation in space objects	p.59
35-year experience in the development and improvement of the equipment for technological operations in space is described. Successes and failures in realization of planned ideas, necessity in constant complication of the equipment with the aim to widen its technological, control and information possibilities are outlined.
RUSINOV P. P., DEMIANENKO V. V., PALAMARCHUK T. E., SHIMANOVSKY I. O., TOCHIN V. V., YUSHCHENKO B. I. Control equipment for on-board process hardware	p.66
Many-year experience of the E. O. Paton Electric Welding Institute on the development of the board electron-beam technological equipment is considered. Evolution in approaches and solutions of the tasks on the development of control and information complexes of this equipment is noted. The recommendations on the equipment of new generation, designed for operation on the board of the constructing international space station are given.
PATON B. E., DUDKO D. A., LEBEDEV V. K., LANKIN Yu. N., NAZARENKO O. K., SHELYAGIN V. D., STESIN V. V., PEKKER V. I., BAISHTRUK E. N., MOKHNACH V. K., NEPOROZHNIJ Yu. V., YURCHENKO I. I., PAZEEV G. F. Active experiments in the near-earth space	p.74
Unique experiments on probing and perturbation of extraterrestrial plasma by the method of artificial injection of electrons using a special electron-beam equipment are described. The experience in the development of such board equipment has a large influence on the development of industrial equipment for welding and special electrometallurgy. In on-land equipment, which is developed at the present time, the technical solutions, primarily approved in space installations, are used to a considerable extent.
Space Structures
PATON B. E., SAMILOV V. N., PILISHENKO I. S., GONCHAR O. Yu., BURMENKO E. Yu. Transformable all-welded metal structures	p.81
Structures, in particular collapsible large-sized sealed shell structures and antenna devices, whose sizes and shape are changed to provide their compact packing for transportation to destination of service are described.
PATON B. E., BULATSEV A. R., MOREINIS M. I., PEREPECHENKO B. I., BELETSKY D. V., POSHIVALOV N. K., ZAGREBELNY A. A., SYROMYATNIKOV V. S., NIKITSKY V. P., BELIKOV E. M., BOBROV E. G., GRIGORIEV Yu. I., MARKOV A. V., GOROKHOV S. A. Re-usable transformable space solar batteries	p.86
Problems of the development, on-land testing and in-flight service of transformable multiuse solar arrays of the station «MIR» are considered. Design errors, made by the designers of solar arrays, which exist and operate at present as a part of station, are analyzed and the ways of their correction in arrays of the future stations are described.
Projects
PATON B. E., ASNIS E. A., ZABOLOTIN S. P., BARANSKY P. I., BABICH V. M. Peculiarities of the fabrication of semiconductor materials under microgravity conditions	p.97
Possibilities of producing semi-conductive monocrystals by electron-beam crucible-free zonal melting under micro-gravitation conditions, as well as use of these conditions for study of some fundamental problems of crystallization physics are considered. Space technological installation for treatment of materials by the electron-beam heating is described. Its technical characteristics, as well as the results of investigations, carried out under the earth conditions, the structure and electrophysical properties of silicon monocrystalls, produced by this method under earth conditions, are given.
NIKITSKY V. P., IVANOV A. I., MARKOV E. V., ANTROPOV V. Yu. Technology for the fabrication of materials in space and hardware intended for its application in experiments on board the «Mir» station and Russian segment ISS	p.100
Some results of the technological experiments on growing three-dimensional single crystal and epitaxial structures, produced at orbital station «Mir» are given. Main directions of the investigations in the field of space materials science and technology, planned to realization at the Russian segment the of international space station are noted.
BULATSEV A. R., ZAGREBELNY A. A., MIKHAILOVSKAYA E. S., CHURILO I. V. Versatile science-and-technology complex of the Ukrainian module ISS	p.105
Project of the development of a versatile scientific-technological complex (VSTC) as a part of Ukrainian module of the international space station, which has been suggested by specialists of the E.O.Paton Electric Welding Institute, is based on the many-year experience of a long-term preparation of cosmonouts-operators and practical realization of technological processes on orbit. VSTC will make it possible to considerably widen the possibility of in- and outboard activity of space crews and performance of scientific experiments, repair-restoring and site works for maintenance of external systems of the station
BERNHATY V. I., ZVORYKIN L. L., IVANOV A. I., PCHELYAKOV O. P., SOKOLOV A. V. Prospects for the application of vacuum technologies under the orbital flight conditions	p.108
Some scientific-technical aspects of the development of space high-vacuum technologies are considered. It is shown, that the method of molecular-beam epitaxy, realized in hyperhigh vacuum under conditions of orbital flight in synthesis of multilayer heteroepitaxy structures and superlattices, has evident advantages over the earth analogues.
SHULYM V. F., SOROKIN I. V. Space technology in Japan (survey)	p.117
Brief review of the works of Japanese scientists and specialists within the scope of the program of preparation of launching the Japanese experimental module for international space station to carry out a series of scientific technological and materials science experiments is given.
KHORNICH N. S., NEZNAMOVA L. O. Magnetic-abrasive surface cleaning	p.120
Peculiarities of the process of magnetic-abrasive cleaning of thesurfaces are described. The examples of its use in preparation of the materials before welding are given. The use of the process for cleaning of the glasses space station viewports and surfaces of space structures in assembly and repair on orbit is especially promising.
Diagnostics of space objects by the acoustic emission method	p.124
A promising method of objects diagnostics and the appropiate equipment are described
Contribution of the E.O.Paton Electric Welding Institute to the space technology	p.124

Historically First

Contents of the «Avtomaticheskaya Svarka» №10, 1999г.

Page 2

30 years of the space technology

p.3

From the Editorial Board

p.6

Materials Science and Hardware

PATON B. E., GAVRISH S. S., SHULYM V. F., BULATSEV A. R., KHARKOVSKAYA T. N., DEMIANENKO V. V., KRYUKOV V. A., PEREPECHENKO B. I., LYUBOMUDROV I. G., STRELNIKOV M. A., ZAGREBELNY A. A., NIKITSKY V. P., MARKOV A. V., CHURILO I. V. Manual electron-beam technology operations in space

p.7

RUSSELL C. K. Evaluation of the Paton Institute and United States developed tools for materials processing in space

p.23

KHORUNOV V. F., SHVETS V. I., BULATSEV A. R., GAVRISH S. S. Peculiarities of the formation of brazed joints in thin-walled structures in space

p.31

NOGI K., AOKI Ya., FUJI H. Electron beam welding and TIG arc welding in microgravity

p.39

DUDKO D. A., ZAGREBELNY A. A., SHULYM V. F., STESIN V. V., RUSINOV P. P., MIKHAILOVSKAYA E. S., NIKITSKY V. P., NEZNAMOVA L. O., SVECHKIN B. N. Equipment for deposition of coatings by electron beam evaporation under microgravity conditions

p.44

DUDKO D. A., MIKHAILOVSKAYA E. S., SHULYM V. F., NEZNAMOVA L. O. Coatings produced in the near-earth orbit and prospects for using them in microelectronics

p.51

ARKOV P. F., KUZNETSOV A. A., MARKOV A. V., IVANOV A. I., SOROKIN I. V. Materials science and production of semiconductors in space

p.56

PATON B. E., STESIN V. V., ZAGREBELNY A. A. Experience in design of hardware intended for operation in space objects

p.59

RUSINOV P. P., DEMIANENKO V. V., PALAMARCHUK T. E., SHIMANOVSKY I. O., TOCHIN V. V., YUSHCHENKO B. I. Control equipment for on-board process hardware

p.66

PATON B. E., DUDKO D. A., LEBEDEV V. K., LANKIN Yu. N., NAZARENKO O. K., SHELYAGIN V. D., STESIN V. V., PEKKER V. I., BAISHTRUK E. N., MOKHNACH V. K., NEPOROZHNIJ Yu. V., YURCHENKO I. I., PAZEEV G. F. Active experiments in the near-earth space

p.74

Space Structures

PATON B. E., SAMILOV V. N., PILISHENKO I. S., GONCHAR O. Yu., BURMENKO E. Yu. Transformable all-welded metal structures

p.81

PATON B. E., BULATSEV A. R., MOREINIS M. I., PEREPECHENKO B. I., BELETSKY D. V., POSHIVALOV N. K., ZAGREBELNY A. A., SYROMYATNIKOV V. S., NIKITSKY V. P., BELIKOV E. M., BOBROV E. G., GRIGORIEV Yu. I., MARKOV A. V., GOROKHOV S. A. Re-usable transformable space solar batteries

p.86

Projects

PATON B. E., ASNIS E. A., ZABOLOTIN S. P., BARANSKY P. I., BABICH V. M. Peculiarities of the fabrication of semiconductor materials under microgravity conditions

p.97

NIKITSKY V. P., IVANOV A. I., MARKOV E. V., ANTROPOV V. Yu. Technology for the fabrication of materials in space and hardware intended for its application in experiments on board the «Mir» station and Russian segment ISS

p.100

BULATSEV A. R., ZAGREBELNY A. A., MIKHAILOVSKAYA E. S., CHURILO I. V. Versatile science-and-technology complex of the Ukrainian module ISS

p.105

BERNHATY V. I., ZVORYKIN L. L., IVANOV A. I., PCHELYAKOV O. P., SOKOLOV A. V. Prospects for the application of vacuum technologies under the orbital flight conditions

p.108

SHULYM V. F., SOROKIN I. V. Space technology in Japan (survey)

p.117

KHORNICH N. S., NEZNAMOVA L. O. Magnetic-abrasive surface cleaning

p.120

Diagnostics of space objects by the acoustic emission method

p.124

Contribution of the E.O.Paton Electric Welding Institute to the space technology

p.124

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