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| We have been cooperating with European producers of sewing equipment such as PFAFF, Dürkopp, BROTHER, JUKI and others for many years. |
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Computer-aided design system (CAD system) and high-tech equipment provide main manufacturing processes:
- Designing;
- Technical documentation developing ;
- Scaling suit templates;
- Grading;
- Layout planning;
- Fabrics spreading ;
- Automatic cutting.
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CAD system facilitates designing process, that considerably increases labour productivity and provides quality control.
Man suit production process starts with spreading and cutting fabrics. |
PIONER SUPER ELECTRONIC
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Spreading machine for automatic non-tension fabric spreading with selvage levelling and tension relaxation in the course of spreading.
Features of the model:
- No reduction in the fabric width due to an automatically controlled fabric roller drive with contact less scanning of the fabric reserve;
- Very good spreading results achieved by contact surface for calming the fabric;
- Of manual programming at the machine or externally via floppy disc;
- KURIS-WASTEMA-TDS troubleshooting system automatically minimizes fabric consumption.
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WASTEMA CNC-CUTTER
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Mobile cutter with vacuum unit. Cutting head Tex Cut 3055.
Features of the model:
- Excellent cutting quality also for notches and difficult contours and hard materials by automatic compensation of the knife deflection (option SmartKnife);
- High cutting speed guarantees high, effective performance even when cutting single layers;
- Automatic plausibility check - avoids bad cuts due to incorrect operation;
- Extensive registration of operating data and individual evaluation by the customer;
- Automatic marker correction by alignment control of the layer package - no further manual adjustment necessary.
Cutted garment is processed and sewed on universal multi-purpose and semi-automatic machines. Semi-automatic devices are used for processing of breast darts on jacket forepart, jacket and trousers pockets, inside pockets on lining, loops. They are also used for making tacks, sewing buttons and other operations. |
PFAFF 3519-3/12
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Machine is for manufacture of breast darts on jacket forepart. The work piece is inserted either via loading table or positioning pipe. The seam is sewn by program. The sewn work pieces are stacked on the depositing rack. |
PFAFF 3832-1/03
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Machine for bridle-taping of back.
Features of the model:
- The machine for bridle-taping allows to obtain a back of the adjusted form;
- Automatic trimming of the bridle tape in front of the needle;
- Graphics control panel in view of the operator.
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Dürkopp 745-22
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Sewing unit for runstitching of rectangular or slanted piped and welted pocket openings. |
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Multi-purpose BROTHER machine for sewing-up. |
PFAFF 3827-2/34
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Integrated sewing unit for closing side- and shoulder seams, and plain assembly seams.
Features of the model:
- Special sewing equipment with floating presser for smooth seams and exact application of fullness;
- Edge guide with automatic seam with adjustment when changing from the side to the shoulder seams;
- Semi-automatic operating cycles (adjustment of the edge guide, seam end using sensor, mirror-image seams), without complicated seam programming;
- The machine can be used for all types of assembly seams.
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PFAFF 3704-2/02
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Machine for collar operations.
Features of the model:
- Sewing topcollar to undercollar with hand-stitch imitation;
- Very light and soft sewing;
- Undercollar felt is not displaced.
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PFAFF 3822-1/44
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Integrated workplace for run-stitching and trimming the front edges of jackets, coats and costumes, bottom feed and differential front top-feed, presser foot lifting, thread trimming, excellent optical quality thanks to graded trimming margin of 3.5 mm on the top and 6.5 mm on the bottom feather edge, upper and lower ply fullness without necessity of the provisional fastening, good corners appearance thanks to possibility of the condensed stitches. |
PFAFF 3801-1/071
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Integrated sewing station for pre-gathering and bridle-taping armholes.
Features of the model:
- Pre-gathering on this machine makes it much easier to insert the sleeve later, and creates the basis for optimum quality;
- All sizes are automatically calculated and stored during seam program.
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MAIER 251-41
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Machine for attaching lace to jacket breast.
Features of the model:
- Equipped with feed and discharging device;
- Operator only places and directs jacket details.
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PFAFF 3834-4/21
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Integrated sewing unit for programmed sleeve setting.
Features of the model:
- Perfectly set sleeve due to the new type of puller feed system;
- The machine can sew the extensive range of materials from lining to heavy outer fabrics;
- Manual sleeve setting is provided, sleeve processing is defined by the operator.
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Dürkopp 697-15155
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Special sewing machine for armholes. Perfectly finished armholes in jackets and coats are realized with the special sewing machine 697.
Features of the model:
- The material handling is simplified by the postbed design;
- The automatic actuation of the fullness control in combination with the stitch loosening function guarantees a constantly high seam quality and an excellent fit, even when stitching over a shoulder pad;
- The automatic adaptation of the stitch loosening finger prevents the pad from being compressed.
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BROTHER DH4-B980-01
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Electronic eyelet button holer.
Features of the model:
- It is a highly-functional sew machine which is available in a variety of different designs and sizes;
- 9 different shapes can be programmed and retrieved at a touch of a button.
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ÀMF
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781 «Hand-stitch» machine for functional and decorative sewing.
Floating needle allows to process pocket flaps, sleeve cuffs and lapels and to achieve high quality regardless of fabric type. |
PFAFF 3307-3/01
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Electronically controlled button sewing machine in V-twin set-up for blind-stitching buttons and wrapping button stems on jackets.
Features of the model:
- Simple seam programming on control panel using the teach-in method;
- Double stitch knotting prevents the buttons from falling off;
- Blind-stitching with and without stem;
- Blind-stitching and tracking down facings;
- Sewing of shank buttons and underbuttons (for double-breasted jackets).
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BROTHER Â-917À
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Chain stitch button sewer with tread trimmer. |
BROTHER LK3-B431E
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Electronic lockstitch belt loop bar tacker.
This electronic bar tacker is specially designed for sewing belt loops onto men’s clothing.
Features of the model:
- It has 5 types of programs (21 stitches, 28 stitches, 35 stitches and 42 stitches) already built-in;
- Large curved presser arm and the flat feed plate are designed for large loop dimensions and high work efficiency.
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JUKI LK 1900
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Computer-Controlled, High-Speed, Bartacking Machine.
Features of the model:
- The machine achieves the world's highest sewing speed of 3,000rpm;
- The mechanism prevents thread from slipping off from the needle eyelet at the beginning of sewing, from tangling on the wrong side of the material and also being stained during sewing;
- With its 30mm (length) by 40mm (width) sewing area, the machine can sew many different shapes of bartacks;
- The machine is provided as standard with as many as 50 different types of sewing patterns including semilunar bartacking, round bartacking, radial tacking as well as conventional bartacks;
- For the double-step stroke, an intermediate stopping height can be established on the operation panel;
- The presser foot lift can be set to a maximum of 17mm by using the reverse-rotation needle-up function in combination with the auto lifter mechanism.
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Union Special CS 112T02
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Two needle cylinder bed double locked stitch machine for attaching cuff and heel tape from the roll to pre-closed trouser legs.
Features of the model:
- Stitch length adjustment with push button;
- Micrometer dial adjustment for differential feed;
- With pneumatically operated «KLIPP-IT» thread trimmer, needle thread blower and presser foot lifter;
- Thumb screw adjusted tape tension;
- Sewing speed: up to 4800 SPM.
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MAIER 251-31-48
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Machine for hemming trousers by blind stitch. |
LBH-780
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Single Needle, Lockstitch Buttonholing Machine.
Features of the model:
- The buttonholing position can be easily adjusted;
- A mechanism in the needle thread trimmer prevents interference with the positioning of buttonholes;
- The shape of the face plate is designed to provide sufficient clearance around the needle entry positon;
- The work clamp check can be lifted as high as 12 mm, making the machine easily capable of sewing heavy-weight materials such as bulky knits.
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| Ironing is one of the most important production process. Future suit form mostly depends on ironing. |
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ROTONDI Ò-133
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L&R canvas underpressing
Press allows to consolidate model volume adjusted by design. |
ROTONDI GV-401/DM
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Vertical split head shoulder pad fusing press.
Features of the model:
- Light markers for accurate garment positioning;
- Device for pressure regulation and steaming at distance.
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ROTONDI D-916
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Front edge and jacket lapel underpressing. There are two mobile pads for coat-breast with jacket forepart joining. |
ROTONDI 12 RD O-301
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120 degrees rotation carousels press for simultaneous ironing of left and right jacket forepart.
Features of the model:
- Device for pressure regulation and steaming at distance;
- Computer allows to program ironing of different fabrics.
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ROTONDI KV 106/2
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Vertical double head collar master.
Features of the model:
- Device for pressure regulation and steaming at distance;
- Computer allows to program ironing of different fabrics.
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BRISÀY BRI-801
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Armhole Creasing- and Sleeve Finishing Machine Creasing- and Sleeve Finishing Machine.
Features of the model:
- Exchangeable clamps system including 3 pairs of clamps;
- Sleeve head finisher with air cushion;
- Side panel stretching device, patented;
- Front and back part holders;
- Body buck with separate chambers: steam, suction, blowing;
- Exchangeable clamps with two-stage closing option;
- Automatic programm stepping;
- Tandem operation possible.
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FC/S
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Press unit for trouser cuffs and turn-ups. |
ROTONDI BL B-32
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Scissor press for trousers top with steaming in top pad. |
ROTONDI 18RD E-203
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Double trouser leg carousel press with 180 degree rotation.
Features of the model:
- Head divided into three steam chambers;
- Leanardo computer.
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Ready-made garments are transported with conveyer line to the stock. |
| Production is dispatched from the stock through loading ramp. The ramp provides mechanized goods delivery directly into transport facility, protecting from open air impact. |
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The enterprise is equipped with autonomous heating and steam generating system, supplied with compressed air and purified water.
Steam generating unit with 1200 kg per hour capacity and 10 atmospheres pressure provides enterprise with steam for industrial needs and acts as a boiler plant for central heating system. Water inflow is automatically regulated and cleared by water-purifying filters. |
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| Kompressors BK50 with 5500 litres per hour capacity provides 10 atmospheres pressure and supplies equipment with compressed air for equipment work. |
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| The enterprise machinery park is regularly replenished with modern equipment of leading European suppliers. Continuous long-term initiatives and advanced technologies result in competitive garments of high quality. |